Metodologi Penilaian Kesehatan Conveyor Berbasis Data Commissioning pada Pabrik Semen

Toto Supriyono, Mohammad Fahrur Rozi

Abstract


Abstrak. Conveyor merupakan peralatan kritis dalam operasional pabrik semen yang keandalannya berpengaruh langsung terhadap kontinuitas proses produksi. Penelitian ini bertujuan mengembangkan metodologi penilaian kesehatan conveyor berbasis data commissioning menggunakan pendekatan Equipment Health Index (EHI). Metode penelitian meliputi pemilihan parameter operasional utama, penetapan batasan berdasarkan data commissioning, perhitungan deviasi kondisi aktual, serta pembobotan parameter sesuai tingkat kepentingannya. Nilai EHI dihitung melalui proses normalisasi dan agregasi parameter, kemudian diklasifikasikan ke dalam kategori kesehatan. Metode ini diterapkan pada tiga unit conveyor di pabrik semen. Hasil menunjukkan bahwa Conveyor A memiliki nilai EHI sebesar 0,887 dan dikategorikan sehat, yang mengindikasikan kondisi operasi sangat mendekati nilai desain tanpa anomali signifikan. Conveyor B memperoleh nilai EHI 0,091 dan berada pada kategori kritis, yang mencerminkan penyimpangan ekstrem pada parameter utama serta risiko kegagalan dini. Sementara itu, Conveyor C memiliki nilai EHI 0,605 dan diklasifikasikan cukup, dengan deviasi moderat namun masih dalam kondisi stabil. Hasil ini menunjukkan bahwa EHI mampu membedakan tingkat kesehatan conveyor secara kuantitatif dan objektif. Metodologi yang diusulkan efektif sebagai dasar pengambilan keputusan pemeliharaan berbasis kondisi untuk meningkatkan keandalan dan efisiensi operasional conveyor di pabrik semen. Metode ini juga dapat diterapkan pada berbagai peralatan di industri

Keywords


Commissioning; Conveyor; Equipment Health Index; Overhaul; Reliability system

Full Text:

PDF

References


Wills, B. A., & Finch, J. A. (2015). Wills’ Mineral Processing Technology: An Introduction to the Practical Aspects of Ore Treatment and Mineral Recovery. 8th ed., Butterworth-Heinemann.

Roberts, A. W. (2009). “Bulk solids handling: conveyors and transfer chutes.” Chemical Engineering Research and Design, 87(9), 1137–1146.

Bloch, H. P., & Geitner, F. K. (2012). Machinery Failure Analysis and Troubleshooting. 4th ed., Elsevier.

Mobley, R. K. (2008). Maintenance Fundamentals. 2nd ed., Elsevier Butterworth-Heinemann.

IEEE Standards Association. (2018). IEEE Guide for the Commissioning of Industrial and Commercial Equipment. IEEE Press.

Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). “A review on machinery diagnostics and prognostics implementing condition-based maintenance.” Mechanical Systems and Signal Processing, 20(7), 1483–1510.

Ahmad, R., & Kamaruddin, S. (2012). “An overview of time-based and condition-based maintenance in industrial application.” Computers & Industrial Engineering, 63(1), 135–149.

Heng, A., Zhang, S., Tan, A. C. C., & Mathew, J. (2009). “Rotating machinery prognostics: State of the art, challenges and opportunities.” Mechanical Systems and Signal Processing, 23(3), 724–739.

Smith, R., & Hawkins, B. (2004). Lean Maintenance. Elsevier Butterworth-Heinemann.

Moubray, J. (1997). Reliability-Centered Maintenance. 2nd ed., Butterworth-Heinemann.

Blanchard, B. S., & Fabrycky, W. J. (2011). Systems Engineering and Analysis. 5th ed., Pearson Education.

ISO 55000. (2014). Asset Management — Overview, Principles and Terminology. International Organization for Standardization.

ISO 5048. (1989). Continuous Mechanical Handling Equipment — Belt Conveyors with Carrying Idlers — Calculation of Operating Power and Tensile Forces. International Organization for Standardization.

CEMA. (2020). Belt Conveyors for Bulk Materials. 7th ed., Conveyor Equipment Manufacturers Association.

IEEE Standards Association. (2018). IEEE Guide for the Commissioning of Industrial and Commercial Equipment. IEEE Press.

Mobley, R. K. (2002). An Introduction to Predictive Maintenance. 2nd ed., Elsevier Butterworth-Heinemann.

Bloch, H. P., & Budris, A. R. (2010). Pump User’s Handbook: Life Extension. 4th ed., CRC Press.

Jardine, A. K. S., Lin, D., & Banjevic, D. (2006). “A review on machinery diagnostics and prognostics implementing condition-based maintenance.” Mechanical Systems and Signal Processing, 20(7), 1483–1510.

Moubray, J. (1997). Reliability-Centered Maintenance. 2nd ed., Butterworth-Heinemann.

ISO 10816-3. (2009). Mechanical Vibration — Evaluation of Machine Vibration by Measurements on Non-Rotating Parts. International Organization for Standardization.

Harris, C. M., & Piersol, A. G. (2002). Harris’ Shock and Vibration Handbook. 5th ed., McGraw-Hill.

Tsang, A. H. C. (2002). “Strategic dimensions of maintenance management.” Journal of Quality in Maintenance Engineering, 8(1), 7–39.

Zio, E. (2016). “Some challenges and opportunities in reliability engineering.” IEEE Transactions on Reliability, 65(4), 1769–1782.


Refbacks

  • There are currently no refbacks.


About the JournalJournal PoliciesAuthor Information
  • Focus and Scope
  • Editorial Board
  • International Peer Review
  • Open Access Statement
  • Sponsorships
  • Contact Us
  • Google Scholar Most Cited Paper
  • Publication Ethics
  • Peer Review Policy
  • Review Guideline
  • Archiving
  • Author Guidelines
  • Online Submission
  • Author Fee / Article Publication Charge
  • Plagiarism Policy
  • Article withdrawal
  • For Readers
  • For Authors
  • Journal History

Jurnal Teknik Mesin (JTM)
p-ISSN: 2087-3832  e-ISSN : 3089-1965
Website: http://jurnal.ubl.ac.id/index.php/JTM
Email: jurnalteknikmesin@ubl.ac.id
Published by: Program Studi Teknik Mesin, Fakultas Teknik Universitas Bandar Lampung
Office: Jalan Zainal Abidin Pagar Alam No 26, Bandar Lampung, Indonesia

This work is licensed under a Creative Commons Attribution 4.0 International License
Technical Support by:  RYE Education Hub